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Tamsin Ettefagh, vice president of sales at Envision Plastics, has spent the past few years of her career advancing postconsumer PP recycling at Envision, with a focus on using the company’s HDPE recycling technology to create PCR that meets guidelines from the U.S. Food and Drug Administration (FDA) for food-grade packaging. While demand for postconsumer PP is up and global brands are more interested in purchasing the material, challenges remain to bringing recycled PP to the market, Moore says. They can be difficult to hire, train and manage, and even more difficult to keep in the dirty, dull and dangerous job that is MRF sorting. The AQC-C can be installed in sort cabins, on narrow walkways and in other tight locations alongside your employees. We can make a decision on any concern,” he adds. Bobby encouraged Ike and Jim to work outside of the family business after graduating from college to broaden their knowledge base. Ted Kane, who runs the office at the downtown location, has worked for the company nearly 30 years. The partnership helps to diversify Austin Metal’s holdings. We buy, sell and recycle plastic scrap material. The downtown yard is home to the company’s 30-year-old HRB baler manufactured by Harris, Cordele, Georgia, and both yards are equipped with excavators from Link-Belt, Lexington, Kentucky. “We also broker aluminum and we buy different aluminum items also, but our focus is copper,” he adds. Our team takes used plastic materials and transforms them into pellets, granules and compounds. We all know that collaboration is the key to accomplishing many tasks, and that’s especially true in a MRF. The plant, which will be able to produce 105 million pounds of recycled PP per year, is a step toward PureCycle’s mission to supply the global market with recycled PP, which it says is in high demand by global brands that have made sustainable packaging commitments. VIS can be used to learn more about a MRF’s material stream. It has significant staying power, both as a resin and in the market, as well as stiffness and durability. We are willing to go through the growing pains to level the playing field.”. “She wants to know what is going on at the yard.”, This type of family interest can be hard to maintain from generation to generation. Polypropylene is an extremely versatile material and can be used for a wide range of applications. She lives in Phoenixville. In cases where footprint limitations are a factor, the Max-AI® AQC-C is an ideal solution because it can work essentially any place a manual sorter can. *Average monthly price per pound for off-spec polypropylene as reported by Opis PetroChem Wire. Phoenix Recycling is a midwest plastic recycling company that has been servicing and supplying the plastic scrap industry for 35 years. Watch our Patented Hyperspectral GREEN EYE® Optical and Robotic Sorters on YouTube Here: https://www.youtube.com/watch?v=oRRl1r_sUWg&t, TEL: 1-800-639-6306 | WEB: www.greenmachine.com | E-MAIL: sales@greenmachine.com. Rogue, like most recycling companies, had been sending plastic trash to China, but when China shut its doors two years ago, Leebrick scoured the … We’re not interested in selling you a one-size-fits-all solution because we know that is never the case in a MRF environment. Even at 100 percent” curbside PP. This change also enables the collection of detailed material composition data to verify that the purchased equipment is the correct solution for the MRF or whether an equipment modification is appropriate. As technology advances, global brands increase their demand for recycled material and consumers’ awareness of the issues created by ocean plastic heightens, the market for recycled PP continues to grow and evolve. The Recycling Industry’s Most Advanced Robotic Sorter. The author is the digital editor for the Recycling Today Media Group and can be reached at kmaile@gie.net. Recycling plastic is probably the most confusing process in the recycling world. Megan has worked in plastic recycling since 2006 in various capacities, including sales, management, finance. The company’s PCR is used to make caps for the dish soap bottles used by Seventh Generation, Burlington, Vermont, and other consumer product companies. They have a fondness for their company’s downtown location and the history it represents—the walls are decorated with photos taken throughout the generations of family ownership—which makes encroaching development a reality they don’t like to ponder. Austin Metal ships some aluminum scrap to Mexico, but Jim says that flow has been restricted because of the uncertainty surrounding the United States-Mexico-Canada trade agreement, the Section 232 tariffs and the threat of further tariffs related to Mexico’s immigration enforcement. ©All Rights Reserved. In honor of Earth Day 2018, here are five companies taking the lead on recycling. It is our goal to reduce customer risk, utilize best-in-class technology, vet new processes and confirm a business case with a good return on investment. Sattler Plastics Company Plastics Recycling & Brokerage. China’s new standards for the allowable contaminants thresholds for scrap imports have caused severe disruption on commodity trading worldwide. “Once they really don’t need [scrap], they crack down on quality. “There just wasn’t a technology out there that would afford them the opportunity to use more without making serious compromise in appearance and quality.”. The Shapiros established a second facility outside of the city in 2008. However, Ettefagh says more work must be done to propel the recycled PP market forward. American plastic recycling plants directory - showing companies in United States that … Commitment has to about more than just price.”, As for the future of the recycled PP market, Moore says, “The potential is huge. Most of the scrap Austin Metal & Iron processes comes from outside the city. More information on the company is available at https://generationmetaltrading.com. While Austin Metal has been affected by the market upheaval, he says the company has been able to adjust. They offer a range of free programs, as well as recycling solutions available for purchase for almost every form of waste. The technology is driving improvements in MRF design, operational efficiency, safety, recovery, system optimization, maintenance and more. The neural network AI is trained for each installation after VIS gathers data from the material stream. Employees collaborate with one another in addition to working in tandem with sorting equipment to efficiently and effectively sort recyclables. Clear film packaging 2. This change, based on our two years of experience installing Max-AI solutions, is advantageous as it makes possible a separate installation of VIS from a robotic or optical sorter, which benefits Max-AI customers in many ways. The company has roll-off containers and trailers that it will place with its scrap generating customers and a fleet of trucks that it uses to transport material. As technology advances, global brands increase their demand for recycled material and consumers’ awareness of the issues created by ocean plastic heightens, the market for recycled PP continues to grow and evolve. “We want it to be a career and not just a job,” Jim adds. When St. Joseph Plastics noticed “large volumes” of postconsumer PP being collected through curbside programs six years ago, the company decided to begin processing that material in addition to postindustrial material. Ike, Austin Metal & Iron’s secretary/treasurer, says he and Jim worked in the yard as children. We are trying to do our part to make the best available product and help our environment.”. It’s a remarkable feat to keep employees.”, Austin Metal has returned that loyalty in kind. In addition to these innovations, we’ve updated the design of our Max-AI® AQC to better facilitate maintenance. Challenges and Opportunities in Polypropylene Recycling Efforts to improve PP recycling have been ongoing. Despite their official titles, Jim says he, Bobby and Ike tend to share the responsibilities of managing the yards. These changes also allow for faster installation within a smaller footprint. Over the years, these three processors and others have been on a journey to recycle PP, testing and commercializing new technology, developing a postconsumer resin (PCR) for use in food-grade packaging and advancing processes to clean and pelletize curbside PP bales. Bobby Shapiro and his sons Jim and Ike now own and operate the firm. A P&G polymer scientist’s work led to the development of technology that will be at the center of PureCycle’s first commercial plant. P&G found a way to take scrap polypropylene and turn it into virgin-like plastic that can be recycled into new bottles… The revamped Max-AI® product line includes VIS in its standard design with all equipment. The new metal cleaning and sorting plant serves as a full-scale (truckload) customer demonstration site in which they can test their own materials. He says PureCycle has presold all product from the commercial plant for the next 20 years. Polypro Recycling is also dedicated to helping the Florida environment, and is listed as a resource with the Florida DEP. They are the third and fourth generations of Novy family descendants to do so. At the same time, processors are looking to work with material recovery facilities (MRFs) to establish guidelines for collection and material quality to better serve the market. © 2020 GIE Media, Inc. All Rights Reserved. In addition to our Max-AI® AQC, our Max-AI technology can be implemented throughout a material recovery facility (MRF) in standalone detection and reporting equipment; the Max-AI® VIS (Visual Identification System); in robotic sorters; and in collaboration with optical sorters, such as the NRT SpydIR® with Max-AI. Items made from PP will have the universal recycling mark ‘Number 5’ within the recycling triangle. We’re making a commercial product that the market globally very strongly desires.”. “Curbside PP is similar each time we buy it,” Moore says. Bulk Handling Systems continues to advance our Max-AI line. As part of the first phase of commercial operations, a $25 million feedstock evaluation unit is currently being commissioned. Recycling Today Global Edition back issues, https://www.youtube.com/watch?v=oRRl1r_sUWg&t. The company has dedicated an entire facility to processing postconsumer PP collected from curbside recycling programs. “Now we understand it better. Labeling 6. Despite the encroachment, the Shapiros say they have no plans to leave the downtown yard. We’re the first company to make it possible to put up to 30 robots in a row, all functioning off a single Green Eye® Hyperspectral Vision System. “The plan is to grow the company and to provide another outlet for scrap yards across the country,” Shapiro says. KW Plastics and KW Plastics Recycling produce HDPE, MDPE, and PP post-consumer resins. If you have questions about our scrap plastic recycling services, feel free to contact us. 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